Product Safety Engineer Exam Prep
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Free PSE Practice Questions

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The PSE exam has 50 questions and runs 4 hours.

These 10 free PSE questions are organized by exam domain, so you can see how each part of the Product Safety Engineer blueprint is tested. Reveal the answer and explanation under each question.

Domain 2: Isolation of supply

Question 1

A service handbook specifies a 30-second wait followed by voltage verification after all supplies are isolated. To support that wait, a 400 V DC link must decay to 60 V or less within 30 seconds. Its capacitor is 220 microfarads ±20%, and the bleeder resistor is ±5%. Use V(t) = 400 exp[-t/(RC)], with R in ohms and C in farads; neglect other leakage. All candidates have adequate voltage and power ratings. To minimize continuous bleeder loss, select the largest listed nominal resistance that meets the discharge requirement at the worst-case tolerances.

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Correct answer: B - 47 kilohms

Domain 3: Mechanical hazards

Question 2

Opening a granulator hood immediately removes motor power, but the cutter remains hazardous for 7 seconds. An operator can reach it within 1.5 seconds. Restart with the hood open is already prevented, and routine loading requires the hood to open. The unresolved design requirement is to:

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Correct answer: A - Keep the hood locked until the hazardous cutter motion has ended.

Domain 4: Earthing

Question 3

Door-to-PE resistance on a Class I instrument must not exceed 0.10 ohm under its acceptance procedure. A de-energized four-terminal measurement reads 0.04 ohm with an earthed, shielded data cable connected, but 0.80 ohm after that cable is unplugged. The steel door has a dedicated bonding braid; the test points and verified instrument setup are unchanged. What hidden construction problem does this reveal?

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Correct answer: B - The cable shield is providing a parallel path that masks a deficient door bond.

Domain 5: Types of Insulation

Question 4

The only open finding on an insulation system reads: "Separate basic and supplementary layers cannot be identified." The system separates hazardous live parts from accessible metal and has been evaluated as reinforced insulation for the product's working voltage, environment, and required fault conditions. Which response correctly resolves the reviewer's objection?

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Correct answer: C - Accept the reinforced-insulation provision; its protection is equivalent to double insulation.

Domain 7: Resistance to fire

Question 5

A vented housing sits above combustible foam. At the intended wall thickness, both prescribed five-specimen conditioning sets in a UL 94 V-0/V-1/V-2 test have individual afterflame times no greater than 7 seconds, total afterflame time of 42 seconds per set, and combined second-afterflame-plus-afterglow times no greater than 24 seconds. No flame or glow reaches the clamp, but flaming drops ignite the cotton indicator. Which assessment is supported?

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Correct answer: D - V-2; ignition of nearby foam still requires a separate construction assessment.

Domain 8: Fire hazards

Question 6

Localized discoloration appears around one terminal during a heater's endurance test. The heater draws 8.0 A rms, the terminal's contact resistance is 0.20 ohm, and its 13 A supply fuse remains intact. Other connections show no abnormal heating. What combination of contact power dissipation and fuse behavior explains these findings?

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Correct answer: D - 12.8 W at the terminal; localized heating need not produce an overcurrent.

Domain 12: Creepage

Question 7

A milled slot gives a controller PCB 8.0 mm of creepage between two conductors, but their shortest separation through air remains 2.6 mm. The applicable requirements are at least 6.4 mm creepage and 3.2 mm clearance; no coating or solid-barrier credit is claimed. Which revision resolves the remaining spacing deficiency?

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Correct answer: B - Move the conductors to achieve 4.0 mm clearance while preserving the 8.0 mm creepage path.

Domain 15: Hazard analysis

Question 8

A heater's fault tree models loss of overtemperature shutdown as independent failure of controller A AND controller B. Each controller opens its own series contactor, but both use one thermistor. A credible thermistor fault makes both controllers report a temperature below the trip threshold during overheating. How must the model change to represent this dependency?

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Correct answer: D - Add the shared thermistor fault as a single-event path to loss of both shutdown channels.

Domain 18: Legislation US, EEC and International

Question 9

The EU compliance plan for a 3 V battery-powered wireless doorbell omits its safety assessment: "The Low Voltage Directive starts at 75 V DC, so safety requirements do not apply." The doorbell is within the Radio Equipment Directive's scope. What correction belongs in the plan?

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Correct answer: C - Apply the RED safety objectives; the LVD voltage floor does not apply.

Domain 21: Assessment authorities

Question 10

Procurement receives a proposal for testing and NRTL certification of a laboratory instrument to UL 61010-1. The bidder's ISO/IEC 17025 accreditation covers the requested tests, but its OSHA NRTL recognition covers UL 62368-1 only. How should the manufacturer distinguish the bidder's testing competence from its certification authority?

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Correct answer: A - Its accredited test results can be valid, but its stated NRTL scope does not authorize the requested certification.

The rest of the PSE blueprint

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